Industrial Intelligence. Driven by Data.
An intelligent hardware and software platform for monitoring, analyzing and optimizing industrial machines and plants.
With Bertocchi Edge Platform®, machine data becomes information you can consult and analyze. Follow production in real time, compare historical data and reconstruct the events leading up to a stoppage.
What you can do
Interactive dashboards
From production performance to energy consumption, from component monitoring to anomaly analysis, every piece of information becomes accessible through interactive dashboards.
Real-time monitoring
Immediate control of plant performance, with a view of production, flow rate, efficiency, operating status and active alarms.
History and reports
Monitoring of plant activity, analysis of production cycles and performance reports to improve efficiency and productivity.
Energy
Integration of dedicated optional instruments for measuring steam, compressed air and electrical energy, alongside the production trend versus plant capacity.
Analysis and correlations
Analysis of historical data and of the correlations between process parameters to optimize plant performance and efficiency.
Motors, sensors and valves
Dashboard for monitoring motors, sensors and valves, with parameters and operating states.
Maintenance and anomalies
Intelligent predictive maintenance: anticipates interventions, monitors the remaining life of components and reduces machine downtime thanks to the integrated management of maintenance and alarms.
Plant status
Motor: correlations
Sensor
Valve
Maintenance
AI assistant
Energy and production trend
History and timeline
Plant selection
Features depend on configuration and available data.
How it works
The complete architecture, hardware and software
Through the continuous acquisition of process data, extracted and pre-processed directly in the field, Edge Platform® turns information from machines and plants into clear indicators, in-depth analysis and practical decision-support tools.
Sensors and machines — Sensors, motors, valves and pumps: pressure, temperature, flow, level, speed, current draw, status and operating hours.
PLC — Process control, machine logic and signal acquisition.
Edge device (IPC gateway) — On the plant: data acquisition and pre-processing, local buffering, secure data transfer and remote management.
Cloud SaaS — Data storage and processing, KPI calculation, state detection and alarm management.
Any device — Real-time dashboards and KPIs, historical data and correlations, operating hours, maintenance history and component remaining life.
3 → 4 — Cyber security and secure plant connectivity. Access for plant operators and managers, maintenance teams and Bertocchi support.
Platform hardware
In its standard form, the hardware belonging to the platform includes:
IPC
Interfaces with the PLC, pre-filters the data and acts as a gateway, forwarding the data to the cloud.
Sensors
Where not already present and when required by the customer for measurement purposes.
Industrial switches
For the network connection of the PLC and to the Internet.
UPS
For power continuity in the event of a mains power failure, to ensure a correct shutdown.
AI assistant
An assistant based on artificial intelligence
Able to query and interpret data using natural language.
In this example, the assistant analyzes the performance of motor M3 over the last 6 hours: indicators, operating continuity, consumption and anomalies.
Bertocchi Industrial Assistant
Analyze the operational performance of motor M3 over the last 6 hours. Identify the main operating states, evaluate operating continuity, analyze consumption and highlight any anomalies. Use only available plant data.
Speed: average 191.5 rpm (range 182.75–201.75 rpm), based on the PID value (200 rpm).
Current: average 11.3 A (range 11.0–11.65 A).
Continuity: running throughout the period, with no downtime and no start/stop cycles recorded.
Product flow: stable at 20,166 l/h.
Bearings and shaft: 2,419 operating hours against a reference life of 77,000 hours.
Conclusion
Motor M3 runs continuously and in its normal condition during the entire reference period. No further action is necessary.
Real example (excerpt).
Who it is for
A single digital environment
Designed for operators, maintenance technicians, production managers and executives.
Operators
Plant state, flow rate and active alarms in real time.
Maintenance technicians
Maintenance events, operating hours, component remaining life and alarm history.
Production managers
Production sessions, phase timeline, productivity and efficiency.
Executives
Clear indicators and energy consumption to support decisions.
Access from any device: each plant has its own dashboard.
Edge Platform® on video
Industrial Intelligence. Driven by Data. Transforming industrial data into actionable insights.
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